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Duke |
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Recently had a similar error by Summit. A guy posted a Pontiac (IIRC) piston p/n he was going to order that ended with -060, but he thought the piston was a standard size- like the info on Summit's site said it was. Obviously a mistake, but to someone new to it all, it went right over his head and would have cost him a lot of time and trouble had it not been caught.
I don't get why suddenly some have seemingly forgotten the rules of thumb that go along w/CR and octane. C'mon guys! Ain't no free lunch, don't matter how much cam you throw at it. I do believe DCR has its place. But when you go way outside the box, it will break down. As far as errors caused by the advertised vs. actual seat to seat timing, etc., if you run the numbers both ways, you'll see there's not that much difference in the results. The only way it would matter is if the combo was right at the limit, and that's risky no matter how you look at it. Lastly, IMHO losing a couple tenths of a point of CR to stay safe is MUCH preferable than to run less than best timing. A couple degrees of timing can cost 50-plus HP in the blink of an eye. .5:1 CR has been estimated to be worth ~2%, or 10 HP on a 500 HP build. I know which one I would choose. Last edited by cobalt327; 01-17-2013 at 02:34 PM. |
| The Following User Says Thank You to cobalt327 For This Useful Post: | ||
1Gary (01-18-2013) | ||
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Lift is .525" by the cam card, once again I'll have to find my notes to see what the actual lift is with my 1.5:1 scorpion rockers, I think it might have been a tad more.* *I was always puzzled by the octane ratings between AUS and USA until I noticed in one of your posts that we use RON here and you use R+M / 2 and that cleared it up for me quite a bit. The fly cuts are quite minimal in my pistons. The diameters are not much more than necessary to clear the valve. 1cc pretty much covers it in terms of volume.* I positively HATE detonation. I hammered an engine to death many years ago. I cannot detect and pinging with this engine, that is that's audible to my ears. I like the sound of that amplifier that you built. I would hate to think I was having detonation issues without knowing about it! Don't know much more about the 98 octane fuel that I'm using except that it's caltex and that I get it from a high turnover gas station that all the gear heads here say has the best gas* I can get 100octane, but it contains ethanol and my old ****box has steel tank and lines etc, so no good for me.* Compression gauge shows bang on 200psi per cyl. Actually one is 198 and one is 203 the rest 200psi I'll post again when I get home.* Duke |
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There are several calculators out there that can calculate DCR for you. I've always heard target values of 8.5:1 for pump gas and 9:1 for race gas, although I'm sure that is pretty generalized and you could probably exceed that a little bit with good engine design.
Dynamic Compression is rooted in the fact that the intake valve closes after bottom dead center. Since your cylinder isn't sealed right away as the volume above the piston begins to decrease, you do not keep all of the air that is in the cylinder at BDC (Bottom Dead Center). What is compressed is what is left in the cylinder after the intake valve closes. This is why Dynamic Compression is always lower than Static Compression. So one of the important things you need to know to calculate DCR is how long (in degrees of rotation) the intake valve stays open after the piston hits bottom dead center*. When you are looking at your fuel you will have critical values, such as maximum pressure and temperature the fuel will take before autoignition, which is another thing to take into consideration when you get this intricate into engine design. *Thanks to techinspector for teaching me how to do this several years ago. Last edited by GunnerTHB; 01-18-2013 at 11:47 AM. |
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I am going to suggest this "old school" thinking doesn't work and I came from that time period.When the gas changed it was a game changer.That that type of thinking needed to change with it and no less the use of DCR formulas is in no small was a huge part of moving forward.Not backwards. ![]() I am for the record suggesting with a admitted history of three damaged engines because of poor execution of the DCR's formulas is enough proof that if applied correctly wouldn't have happened. I am also saying for the record that a DCR of no more than 8.5 is disheartening to me as well.It does sound low,doesn't it??. But it is what is. And we all have to learn to accept it or end up paying for the consequences. |
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GunnerTHB (01-18-2013) | ||
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These days serious engine builders work everything out on paper before they ever order a part. then they use a scientific rigor to evaluate the results. today we also use computer controlled injection systems and computer controlled ignition systems to get as close as we can to perfect for that build. Setting up design parameters is critical to the success of the build. One of the parameters is picking the design fuel for use in the engine as an example for a street engine we use pump gas as the design fuel and work around that parameter. Power band is another so where do we want the power band to be. Is this a Tow motor or sports motor just what is the intended use of the vehicle..Once we know all of this then we build a motor to suit the intended purpose..No longer do we just throw parts at the build.
Now if you do go to an experienced engine builder most likely he has various builds saved in his data base and can most likely have a parts list for that build. For the guys stepping over the edge the we accept that sacrifices to the gods of speed will be made and we will bust some parts on the dyno or race track at times and this is the price of progress.. Sam
__________________
I have tried most all of it and now do what is known to work.. |
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I remember a quote from the movie Heart Like A wheel where after in the early days Sherry blew up one of her engines in her FED,Connie telling her she needed to feel the car nosing over long before the engine let go.
I know in real life how true that is.Test the limits of the parts??. We certainly do. But are real logical about how we go about that. Best lap in the 1/8 was 4.56@ 150mph. But we limited the driver to only .002 on the bottle and it was in the middle of the lap. Oh,he doesn't have any "engine ears" on either,but most certainly a sensitive butt. |
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The two engines were my friends that blew up. Just as I said they would by (him/not me) buying into the DCR crap. The 10.70:1 cr was too high for the pump gas and purpose even thou DCR theory suggested it would be fine. I told him it was over simplifed BS that will not work and that exactly what it did. Just like I said it would. He bought into it just like tech does. The 12.65:1 engine was a dual fuel engine (Race gas and methanol) that was never intended to run on pump gas. I forget to reduce the timing for pump gas, one day. Get a grip. &^%% happens. By the way I repaired it and had it back up and running in 3 days for less than the cost of a set of pistons. 1 piston new rings and a cylinder sleeve. Its still running somewhere. This had nothing to do with driver feel. Last edited by F-BIRD'88; 01-19-2013 at 12:37 PM. |
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This is a direct quote copy of the text from the pat Kelly site:
Caveats: Running an engine at the upper limit of the DCR range requires that the engine be well built, with the correct quench distance, and kept cool (170º). Hot intake air and hot coolant are an inducement to detonation. The average driver has no control over this when driving in traffic. If you anticipate hot conditions, pulling some timing out might be needed. A good cooling system is wise. Staying below 8.25 DCR is probably best for trouble free motoring. >>Unless you have actually measured the engine (CCed the chambers and pistons in the bores), these calculations are estimations, at best. Treat them as such. The published volumes for heads and pistons can, and do, vary (crankshafts and rods, too). It is best to err on the low side. When contemplating an engine of around 8.4 DCR or higher, measurments are essential, or you could be building another motor. The underlined part is mine. |
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You cannot just increase the cam timing or the intake valve closing point to adjust a high compression ratio engine to run on pump gas. it is not linear-progressive. The in cylinder pressure is high at running speed.
When the engine is actually running at speed the air does start to compress before the intake valve closes when its running at speed. Why ? because the air is still moving into the cylinder as the piston is rising. Air is only bleed off at low engine speed. The exact point of compression and therefor the net resulting in cylinder pressure and temperature is very variable in the actual running engine based on many factors besides the intake valve closing point. While its important to give an engine enough mechanical compression ratio, it is not a linear equation. On a real street engine that has to operate in less than idea conditions, and for longer than a quick dyno test or 1/4 mile blast after complete cool down, once you get much beyond about 10.5:1cr the chance if it running correctly on pump gas dimishes REGUARDLESS OF CAM TIMING. Most people won't be able to use 11:1 reliably on North American pump gas. If you buy into this DCR calc consider it EXPERIMENTAL--very limited use. And you'd best have some method of detecting or anticipating detonation and be able to adjust the ignition timing (retard it) on the fly. And non computer controlled (no method of knock detection and on the fly-automatic spark timing adjustment) 11:1 cr engine needs about a 98 to 100 R+M/2 octane fuel for reliable use on the street. That has not changed in real terms in 100 years of 4 stroke internal combustion engine history. Last edited by F-BIRD'88; 01-19-2013 at 01:33 PM. |
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Dynamic Compression is rooted in the fact that the intake valve closes after bottom dead center. Since your cylinder isn't sealed right away as the volume above the piston begins to decrease, you do not keep all of the air that is in the cylinder at BDC (Bottom Dead Center). What is compressed is what is left in the cylinder after the intake valve closes. This is why Dynamic Compression is always lower than Static Compression.
this statement is false and misleading.... When the engine is running at speed in its natureal best power rpm range the cylinder pressure is very high. Back pumping is little or non. On a tuned induction system engine. ( a engine with headers, cammed and developed induction ( a powerfull intake) the engine takes in more air , resulting in higher than 100% volumetric efficiently at WOT. cylinder pressure is high. Back pumping before the inake valve closes only occurs at low rpm, when the engine is running out of its best power band. Not "on the cam". Real running engine dynamic compression ( when its running "on the cam" @WOT) is not fixed and often and should be higher than 100% volumetrically efficient if you are any good at building and tuning engines. induction ram effect-exhaust scavedging. A high performance tuned induction-exhaust system engine is not a simple air pump. Cylinder pressure is highest BMEP right around peak torque output rpm. Air always flows in the direction high pressure toward low pressure relative. and it don't care which way the piston is moving in a cylinder. In the running engine, running at speed you have a open intake valve, a rising piston and air still entering the engine. inertia Ram effect. Thats not possible without some compression. The air keeps moving into the cylinder from the intake port until one of two things happen. 1. the valve closes. 2. the air pressure in the cylinder is equal or higher than the air pressure just under/at the exit of the still open intake valve. Last edited by F-BIRD'88; 01-19-2013 at 04:03 PM. |
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