Mikey's make believe punch
I needed some 3/8" x .035" slugs to fill some holes in a set of splash pans.
I know I could have backed up the holes with aluminum or copper and pounded some mig welder wire in it but I have to do things the slow stupid way.
So I made a punch.
I take a piece of steel 1/2 thick and put it in the vise on the mill. drill a hole 3/8" diameter.
I get a piece of 3/8"drill rod and sharpen it with a slightly angled concave end. I just hold it at a right angle to my bench grinding wheel, slightly above center. Put the drill rod in an end mill holder and install it in the spindle.
Lay a piece of sheet metal on the metal in the vise and punch away. A quick jab with the spindle works well.
I have used a setup like this to punch up to 7/16 dia in .035 steel. It works well on other materials like rubber and sheet teflon and plastics. I have been doing this for a few years and have not noticed any adverse effects to my mill downfeed mechanism or spindle bearings. I don't think I would use it to punch holes all day every day though. I'd buy a real punch. I never tried it in a drill press, but I'd imagine it would work. I'd add some weight to the quill to make it more hammer-like.
BTW- if anyone knows that this will mess up a mill, please post it and I will erase this thread. I talked to a couple of guys who didn't seem to think it would, but they are no final authority on anything.
I mainly use it to get the slugs for filling drilled holes in firewalls and other sheetmetal. I usually make a slug slightly oversize and ream the hole to fit the slug real tight. That way I only have to fuse the metal with my tig. Makes the bodywork a little less afterwards
my signature lines...not really directed at anyone in particular..
BE different....ACT normal.
No one is completely useless..They can always be used as a bad example
Last edited by powerrodsmike; 06-30-2006 at 02:04 AM.