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View Supercharged03's profile Entries: 110
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11-25-2012 07:49 PM S10 fabrication (cont'd)
I added a divot for the driver's side pivot by cutting a chunk from a Malibu door and welding it to the upper firewall section.


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  [Entry #50]

11-14-2012 09:10 PM S10 fabrication (cont'd)
Still whittling on this part of the firewall. Getting close.


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  [Entry #49]

11-10-2012 08:26 PM S10 fabrication (cont'd)
Had to rework the channel for the wiper pivots as I messed up the first attempt. The second attempt uses a shallower channel that is easier to bend and relief cuts only in the top of the channel.

I thought the wiper arms would be easier to work with if they were outside of the weatherproof cab, so I have started the interior firewall. I think the car will have two firewalls: one to enclose the cab and a second to hide the brake master cylinder and A/C box.


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  [Entry #48]

10-23-2012 08:47 PM S10 fabrication (cont'd)
Started on the windshield wipers today. I've decided to use three wiper blades, like on old MGs or late model Toyota FJ Cruiser. My son gave me a wiper motor and frame from a 2005 Silverado (one of the custom trucks he's worked on) and I bought a third pivot and wiper arm from the local auto recycler. I traced the range of the wiper arm movement onto some cardboard scraps and placed the scraps in front of the windshield opening. I played with the spacing until deciding that setting the pivots on 16-inch centers would sufficiently cover the windshield. Two of the pivots fit nicely into a channel cut from a piece of 1-inch square tubing. The third pivot required flattening a piece of channel into a flange attached to the top edge of the channel. The three pivots line up fairly well, spaced 16 inches apart on the channel. I'll cut some reliefs in the back of the channel to allow it to bend to match the windshield curve.


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  [Entry #47]

09-16-2012 06:22 PM S10 fabrication (cont'd)
Finally, the 58 Del Ray roof skin is welded in place on the 01 Malibu door opening frames and the hand-fabricated windshield frame. All of the curves are pretty smooth, too.


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  [Entry #46]

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