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View tuske427's profile Entries: 318
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Pages (64): 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 [49] 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

09-12-2010 09:50 PM DSE Panhard bar cover 2
more pics of this


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  [Entry #78]

09-12-2010 09:49 PM DSE Panhard bar cover 1
Since I'm temporarily on hold for the upper 4 link brackets this weekend I thought I might install the panhard bar cover. I started by removing some of the old trunk floor. That revealed more rust that the chemical dipping didn't catch. Upon more inspection I figured I should split the triangular shaped pocket of metal that I'll otherwise probably never be able to access. Now is the time to get in there and paint it with some rust encapsulator paint. As I split it open I'm glad I made this choice. It's rather crusty in there.

After cleaning it out as best I could and letting it sit overnight with some rust dissolver today I painted it and welded it back shut. After that I measured the location of the panhard cover and placed it. Now, the instructions call out to make a bracket to cover the driver side gap between the frame rail and the cover. they don't supply a bracket here. I thought it would be better to make as much reinforcement with this bracket as possible, so I made a long one that ties into the frame rail and can be plug welded on the side of the rail.

Below are pics of this.

After completion of this part, I had my neighbor weld it as my welder isn't powerful enough to weld these parts together. It fits like a glove. I haven't welded it to the car yet as I want to make sure the passenger side fits properly, too. I'm not happy with how the panhard bracket itself currently fits. It doesn't fit like the instructions state it should. It'll require more trimming, but that will have to wait for another weekend.


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  [Entry #77]

09-12-2010 09:48 PM DSE rear suspension beginning 3
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  [Entry #76]

09-12-2010 09:48 PM DSE rear suspension beginning 2
more pics of the rust repair




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  [Entry #75]

09-12-2010 09:44 PM DSE rear suspension beginning
I finished up the inner cowl, and moved on to starting the DSE rear suspension install. I'm still waiting for my rear axle, but I have the suspension brackets. I started to make the holes for the upper link brackets and realized I have more patch work to make. Below are some pics of that project, too.

I've about used up my old passenger door skin in making patch panels. Time to get more sheet metal. I'm sure I'll need it somewhere...

After patching the floors, I bolted the brackets on but they are not parallel to one another . One sits .25" forward of the other. (I installed the arms and placed a rod through them and measured them to the front of the car. I get a .25" discrepancy.) I'm going to wait until I get my axle so I can remeasure, confirm the location of the brackets and adjust as needed.


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  [Entry #74]

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