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Originally Posted by konnie336
How about if I get an lt4 hot cam kit and port my heads
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I'm trying to assume my way through your questions as to what you're trying to do. In this case, I'm assuming your thinking about porting to gain power instead of milling to regain compression. These are both things that improve an engine's power output but are mutually exclusive in process, result and intent. Yes you can port the heads but that doesn't solve the problem of getting the compression ratio up that the milling is intended to do.
Compression ratio deals with the density to which the mixture is raised inside the cylinder, that is the quantity of molecules in a given space. In general increasing compression increases an engine's thermal efficiency, therefore, it's power output also goes up and its fuel consumption goes down in the process. That's basic physics but engineering brings in other issues of design and how you go about optimizing the design to get all the physics you can from the design. For an engine there are two predominate factors regarding compression ratio. Static compression which is simply all the volumes contained within a closed cylinder divided by the volumes above the piston when it's a Top Dead Center (TDC). This is often shortened to SCR for Static Compression Ratio and is the number most people mean when they talk about compression ratio. But there is a compression ratio called the Dynamic Compression Ratio or DCR, this is the one that really is getting the work done. It is always less than the SCR for an unsupercharged engine because it is the SCR times the reverse pumping effect of the intake valve closing point. This point is always after Bottom Dead Center (BDC) therefore the piston is rising up on the compression stroke. At this point if the valve is still open, some amount of the intake charge is blown back out of the cylinder, which is one way reversion is created. The later the valve is held open the greater the DCR is reduced. The effect is greatest at low RPMs especially when combined with large ports and valves.
The reason for holding the intake open, often well into the compression stroke, is that at high RPMS there becomes so much velocity in the flow of the incoming mixture that its inertia overcomes the reverse pumping of the piston and the cylinder continues to fill. This is a principle reason why as the cam timing increases the torque and horsepower peaks move to higher RPMs. Now to restore lower RPM performance against a hot cams tendency to push the power peaks higher in the RPM band we increase the compression ratio to force more work out of the less dense lower RPM mixtures that will be present. Porting is usually antithetical to boosting the bottom end power, therefore, ported heads combined with long duration cams require even more compression. There are DCR calculators out there, a decent one is at
http://www.kb-silvolite.com/calc.php?action=comp You need to know in crank degrees when the intake valve is closed to use it. Estimations from similarly timed cams to the LT4 are an adaquate representation. But they also need to include the difference in LSA. So if you use a cam's closing point that has an LSA of 108 degrees where the LT4 is 115 degrees you need to take the first cam's intake cloasing point and add the difference of 7 degrees to it. You want a DCR in the zone of 8 to 8.5. Less than 8 the engine isn't making all the power it could, greater than 8.5 it will enter the detonation zone and you will have to do a better job of parts selection, oil control, richer mixtures, less advance, colder operating temps, etc. This means a less flexible engine which is fine for a race only engine but will be a PIA for a street motor.
Porting the LT1 head is like porting the Vortec head, unless you have a flow bench and are willing to throw a few heads away to learn what works, there really isn't a lot to gain simply because the factory already fixed the traditional big gainers, so pocket porting doesn't offer much on these heads and porting up the length of the ports really takes knowing what works and what doesn't. The LT4 heads offer much better ports, but you can't duplicate them in the LT1 head as the castings moved the walls around and trying for an LT4 port in an LT1 head will only allow you to discover the wet side of the port walls.
The most effective thing you can do on this engine above what you already have proposed is to change the pistons. The best answer is the D dish piston. This puts all the dish under the valve pocket and puts a flat portion of the crown in opposition to the flat area of the head inside the chamber. This maximizes efficiency and detonation resistance. This is the squish/quench zone, something I seem to write a lot about in this forum.
Squish and quench are functions of the step in the head separated by time. Squish happens first; as the piston closes on TDC the mixture on the far side of the cylinder is forced toward the spark plug. This gives the mixture one last stirring before the plug ignites it so there is greater chance of a fuel molecule being in contact with an oxygen molecule to combine with when the fire gets there. It also increases the mixture density in front of the sparkplg, this improves the chances of getting the mixture to burn, hence fewer miss or late fires, and it burns faster giving a better pressure rise without so much spark advance. This makes more power, gets better fuel mileage, and reduces the tendency to detonate because the cylinder pressures don't become excessive too early in the cycle. The next step in the sequence is quench.
Quench is a heat sink function resulting from the closeness of the piston and chamber step which shapes an area of high surface area to the volume. This draws out the heat from the increasing cylinder pressure, preventing the unburnt mixture on the far side of the combustion chamber from spontaneously igniting before the fame front get there. When the far side of the chamber explodes before the flame front gets there, the two pressure waves collide which a lot of force, enough to blow holes into the piston.
For an engine with steel rods the optimum squish/quench distance between the piston and chamber roof is .040 to .060 inch for an aluminum rod double that. Factory pistons usually have circular dishes that vary from .070 to .100 inch deep that leave a very narrow and insufficient band around the crown. When you add the crown to deck distance of .025 and a gasket of .020 to .053 plus the piston dish can equal an OEM squish/quench of .115 to .178 inch which results in a pretty weak squish/quench function that you make up for by increasing the grade of fuel you're paying for, and/or backing off the timing, and/or richening the mixture. All of these crutches cost you power and money so it's much better to engineer the combustion chambers properly to start with as all the work arounds cost what you're looking for from the motor.
Bogie