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Definition: Mandrel Bender
Mandrel bending is when a set of balls, called a mandrel, is inserted into the pipe during bending. These balls are positioned and pulled through the pipe so that the bends are not deformed and maintain a close to perfect shape throughout the length of the bend. The pro’s are that the tube can be bent on a much tighter radius and still flow well due to the pipe being round and not collapsed. The machinery is expensive for a good quality CNC mandrel bender with the appropriate tooling.
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A mandrel bend can be made on most benders if you want to go to the trouble of attaching a ball to a rod which is inserted into one end of the tube. Remember, the tube is being bent at only one spot and that spot is usually a constant distance from one end of the tube. The ball isn't pulled through the tube to make the bend. It's merely sitting there, at the point where the tube is being bent, and preventing the tube from collapsing.
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Billy-
I'm coming to Orlando in February. Any good Rodding museums around? (Sorry about the thread rob- back to the mandrel bends) Jeff |
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Quote:
Dewey
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Always learning...and sharing what I've learned. The Scratch-Built Hot Rod. |
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Here is a video if an 'economy' (they conveniently leave off the price - when they say "call us for prices" that it marketingese for "Our widget is so stinking expensive we are ashamed to publish it!")mandrel bender. Note the long tool bed - this is to capture the mandrel inside the pipe that sits at the point of the bend thanks to the rod anchored at the far end of the bed. Ball is tool steel.
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not sure what a mandrel is, if it's balls it's balls. as far as i am concerned tho, a mandrel bend in round thru the whole length of the bend. i dont know what muffler shops use, but in the electrical trade, our pipe benders by code, have to leave the inside diameter the same as unbent pipe. my bender here in the shop is just par for the course, you can find them at Greenlee's tool site, whatever that is. you can try greenlee.com but it might not work. i also have a bender from G-B which is gardnerbender. i have the mini-egor hydraulic bender. go figure, ive never used it for car exhaust.
try this: http://198.247.193.8/wwwroot/greenlee/bending.pdf |
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