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Old 04-30-2013, 08:16 AM
tech69 tech69 is offline
put up or shut up

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an easy way to do small slightly complicated patches is lay a piece directly on top and screw it in. The hole in the bottom panel will be cut out anyways. Then you can get a round plastic mallet and hammer it into shape, using the shape of the metal you are going to cut out. Then scribe it. Cut it out then weld in your new piece. No, it's not rocket science but it doesn't have to be. I don't get all anal about making it 1000% perfect. I just have good techniques. Want to know how many times I have had to cut out a patch after the first one didn't work? Probably 1-3 times in the last 5 years. The only concern is the patch being flush and the gap not being too big where I need to lower the amps of the welder, sacrificing penetration.
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