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Old 01-11-2013, 06:00 AM
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DBM - have you considered modifying the grounding tip on the stud welder? Braze a couple of tungsten points onto it that are 1/4" from our each side of the stud. Sharpen them to pin points. Hold the gun up against the panel and wiggle it a little and the pin points should cut thru the paint and find ground.
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