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  #151  
Old 12-23-2006, 06:38 PM
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Quote:
Originally Posted by QuenchPiston
I really apologize over my wording, I am not the most eloquent writer in the world but one thing I have learned from college writing and debating is literally taking things apart with a fine tooth comb. Perhaps I get carried away.



And I probably should have used a smilie or two in there to let you know I was just teasin'. We're cool.

BTW, the local "classic" car lot has a super clean K-car Limo on the lot. The first thing that entered my mind when I saw it was "Why?!"
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  #152  
Old 12-23-2006, 07:40 PM
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Well I hope the groove catches on. The only thing worse than a limo K car would be a limo K car with 24" wheels on it
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  #153  
Old 12-23-2006, 09:35 PM
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Quote:
Originally Posted by automotive breath
Here's a picture after the mill and valve job, these are production vortec heads 062 castings. The chambers ended up at 60cc, final compression ratio will be calculated when the deck hight is measured.


how were those cut? and what with?
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  #154  
Old 12-23-2006, 09:48 PM
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I cut the grooves with a 1/6" ball end mill and then I finish the shape with a file.
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  #155  
Old 12-23-2006, 09:52 PM
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did you have the valves in when you cut?
i havent really read any of thread, so many posts, what are the purpose of those?
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  #156  
Old 12-23-2006, 10:00 PM
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Most of the heads I cut the grooves with a port job so the valves are out. When somebody comes for just the grooves, I leave the valves in. If so I make sure the ports are taped up and I get everything clean when I’m finished.

I consider the two primary functions of the grooves to be a channel(s) to direct the squish flow to a desirable location in the chamber and a method of relieving end gas pressure.

Runn141, I noticed you like the S10, I had a grooved 355 in this one for a while.

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  #157  
Old 12-23-2006, 10:03 PM
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Quote:
Originally Posted by automotive breath
I cut the grooves with a 1/6" ball end mill and then I finish the shape with a file.

is that used with a die grinder?
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  #158  
Old 12-23-2006, 10:06 PM
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Quote:
Originally Posted by runn141
is that used with a die grinder?


Yes but I use a fixture to cut the groove in a straight line, like a home made mill.
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  #159  
Old 12-23-2006, 10:10 PM
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Quote:
Originally Posted by automotive breath
Most of the heads I cut the grooves with a port job so the valves are out. When somebody comes for just the grooves, I leave the valves in. If so I make sure the ports are taped up and I get everything clean when I’m finished.

I consider the two primary functions of the grooves to be a channel(s) to direct the squish flow to a desirable location in the chamber and a method of relieving end gas pressure.

Runn141, I noticed you like the S10, I had a grooved 355 in this one for a while.


yeah that looks good, theres not a bolt i havent turned on one of them. but without a v8 i wouldnt drive em.
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  #160  
Old 12-24-2006, 01:39 AM
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Just a sidenote: The idea of using shapes, lines, circles, and other methods to induce turbulence is not a new idea at all. Diesels have done it for years. An excerpt from www.thedieselpage.com :
Quote:
Fuel is injected directly into the prechamber a few crankshaft degrees before the piston arrives at TDC (Top Dead Center). The hot compressed air is swirling counterclockwise inside the prechamber throughout the compression stoke, then swirls clockwise as fuel is being injected and combustion begins. The internally spherical shape of the prechamber maintains the swirl as the piston begins its downward push, and the hot expanding gases rapidly begin exiting the prechamber and out onto the piston crown. This high-swirl action gives both the burning and unburned fuel vapors every opportunity to mix with the oxygen molecules present in the hot gaseous mixture. A more vigorous swirl along with higher combustion gas velocities improve fuel/air mixing and combustion efficiency.


here is a piston from a 6.5TD showing a swirl-inducing cavity in the piston



Here is a cross-section of a 6.5TD head showing the prechamber



Here is a photo showing some of the prechamber cups, all experimental in a BSFC experiment done by www.thedieselpage.com which can be viewed at http://www.thedieselpage.com/features/65fueleconomy.htm . The cups discharge ports all have slightly different profiles and some dramatic differences were found with fuel efficiency. This does not prove that Singh's grooves work, but it does lend credence to the fact that tiny, subtle changes in a combustion space can have dramatic effects on turbulence. I don't think anyone would argue that increased turbulence is a good thing, so if a slight change in a 1/8" nozzle opening can have such dramatic effects on a diesel, I would think that a 2" groove might have as much of an effect. It at least piques my interest.

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  #161  
Old 12-24-2006, 11:23 AM
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Here's an example of a similar idea where the combustion chamber is in the piston top and the head is flat. The squish jets create a swirl in the centrally located piston dish.

Quote from another forum:

Quote:
Earlier Stef mentioned SAE paper 1999-01-3664 on the in piston squish jet combustion chamber used with a flat cylinder head, here’s the results of that testing:

Compared to the engine with the bathtub combustion chamber, the experimental investigation shows that engine with the squish jet turbulence combustion chamber gives better comprehensive performance. The combustion process shortens, the lean burn limit extends. At WOT speed characteristics, the maximum power output increases by 25.7%, the average specific fuel consumption decreases by 12.9% and the average emissions of HC, CO and NOx decrease by 31.4%, 91% and 5.6% respectively
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  #162  
Old 12-24-2006, 11:58 AM
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Quote:
Originally Posted by curtis73
... I don't think anyone would argue that increased turbulence is a good thing....


Many people don't understand the importance of turbulence in the combustion chamber. Here's some good reading on the subject.

squish action

Quote:
... Without turbulence in the combustion chamber we would burn the mixture at the laminar burning rate which is ten to twenty times slower than the turbulent rate. This would make practical engines that rev higher than about 1500rpm an impossibility...
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  #163  
Old 12-25-2006, 12:00 AM
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just to re-cap a bit. for this to matter in a head, you need to have quench, and the quench area is the flat part of the head where the piston will squish the mixture. this means that in my heads pictured here, where there is absolutely NO flat area, that using grooves would be a total waste of time right?

i didnt notice before, but there is no flat area at all to speak of. maybe a half inch at best, so i guess i'll just wait till i build a different engine.
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  #164  
Old 12-25-2006, 12:32 AM
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This thread started with a civil exchange of ideas that shortly thereafter went out the window.
Someone explain why this pissing match has not been dumped. Eleven pages of the same crap, there are three sides, those that swear by it, those that would give it a chance, and those that will not believe in it unless there is scientific proof that it works. Apparently no one is willing to put up the cash to prove or disprove the theory. I have seen less get dumped quicker. How many more pages does it need to go on?
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  #165  
Old 12-25-2006, 01:29 AM
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Quote:
Originally Posted by 1ownerT
This thread started with a civil exchange of ideas that shortly thereafter went out the window.
Someone explain why this pissing match has not been dumped. Eleven pages of the same crap, there are three sides, those that swear by it, those that would give it a chance, and those that will not believe in it unless there is scientific proof that it works. Apparently no one is willing to put up the cash to prove or disprove the theory. I have seen less get dumped quicker. How many more pages does it need to go on?

I read over a page that had posting rules on it and it didn't say that there was a set limit as to when a thread need to be stopped. Can you help out on this one?
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