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Have you checked the flex plate and transmission bolts? They may have come loose. This can give you un shim-able starter alignment problems. Check the transmission bolts first, then the felx plate. Don't just try to wiggle the flex plate by hand, the torque converter can make it "feel" tight. Get a pry bar on it and see if you can move it (don't go gorilla on it, would hate to bend it!)
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