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Originally Posted by deadbodyman
I'll second that ....The last thing you want to do is spend 50hours fixing a 50.00 tailgate...and I'd look into HOW your welding it ,also surrounding the area with wet towels will help suck up the heat.
sounds crazy I know but using more heat and faster wire speed will warp it less
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It litterally took about 20 minutes to fix the warping issue. It actually took longer to take off the paint on the tailgate than to fix the warpage. I would have cut my losses and bought a new one "if" it was going to take alot of work, but, it really didn't. Any higher heat just caused blow out, so I couldn't go any higher with it. Japanese metal is REALLY thin. I did however turn the wire speed up while in the process. The only thing left to do now is a thin skim coat of filler (as I mentioned before) I planned on doing that any way just because I like the results better. The wet towel on the surrounding area sounds like a really good idea. I will use the suggestions on my C-10 tailgate (brand new gate, shaving the handle on it before long also). AND, I will use more patience next time also, thats what caused this issue in the first place. I knew better and how, I just got in a hurry and impatient.Thanks again.