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Here is an article on the subject. Click here for the "Basics of Basics" Large flat panel repair.
Tech69 recently posted a thread with some tips as well. Click here for Henry's thread. If you read the article basically what the biggest problem is on something like this is the panel flexes when you sand it. You may be blocking it "flat" but the panel is flexing flat while you are applying pressure, when you aren't pushing it flat, it isn't flat anymore! Read the article and watch Henry's video and see if something doesn't spark. Brian |
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Brian |
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Brian, I've read those articles before...I'm not using much down pressure so as to push down on the panel. These are narrow low spots anyways, ones that couldn't be created from pushing down on the panel.
I'm using new sandpaper, but of course as you can see it's not a very course grit for blocking. What grit are you using to cut it down? I've read Henry's thread before too. The hood is actually laying flat on a large rolling table that's actually the same size as the hood so I don't have any parts of the saw horse stand pushing up on the skin anywhere. |
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I have maybe a half inch of overlap, or maybe an inch by the time I work it a little bit and try to blend them together and smooth them out.
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The polyester primer will fill a LOT and possibly all you need, it's hard to say being we can feel your hood. But realistically you are going to likely need some "bondo" first. This is where that 40 grit NEW, SHARP, QUALITY paper comes in, and CHANGED OFTEN. We are talking changing so often that you put the "used" paper back in the box for the next job where the panel isn't flexing. You hardly use it at all, and change it, why not? The SHARPER, NEWER, QUALITY paper you use the better, the more it will CUT without flexing the panel. Personally I treat the polyester primer the same as polyester putty skim coat. I ONLY use it when I KNOW, I KNOW that it will be the last application. I use it once I KNOW everything is filled and it's FLAT, I use it as a skim coat over the entire area to fill tiny imperfections and pin holes and sand scratches. At that point I am not trying to cut it FLAT, that has already been done with the COARSE, SHARP, NEW, QUALITY paper, it is FLAT but full of scratches too coarse for primer, like those 40 grit scratches. So polyester primer is applied over that to fill them.When sanding the polyester primer I go to 120 and even 180 but 120 scratches are pushing it, but quality urethane primer will handle them if you don't bomb the primer on and let it flash well between coats. I can't emphasize enough that when using filler on the rest of the car where the panels aren't flexing you use finer paper and never ask the primer to fill so much, you don't need these coarse papers so much at all. But on that flexing hood, you need to go way overboard with paper, and lack of pressure so the paper does the cutting, and for this you need a coarser grit. Brian |
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Thanks so much Brian. That helps a lot. I've been bummed all day today because I was so disappointed and frustrated yesterday. Women have life to make them emotional; men have their cars! I am not going to touch this hood until I pick up a roll of some good...80 grit it sounds like. I do have sheets of 3M automotive 80 grit but it's not adhesive backed
![]() I'm going to have to skim a fiberglass hoodscoop to go on it too; you can feel every place there's a structural casting on the underside. I would assume I will cut this exactly the same way then? Also, do you have a recommendation for a spray poly? |
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Brian is giving you good advice here but one thing concerns me. You indicated you were using a DA for the initial blocking. If this is a fairly flat panel a DA is not adequate. Use a long firm sanding block or air file and sand in a sideways crosshatch pattern as you see in the videos. Best of luck.
John L |
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Is there a benefit to Slick Sand over Featherfill?
I think I"m going to pick me up some surfacer so I can try it. Since we're on that topic, I skimmed the majority of the roof with Platinum and then blocked much of it back off, using guidecoat. My guidecoat was coming off pretty well and I thought I had it so I threw 3 coats of SPI 2k down on that and blocked it. You already know by now what happened, and that's lots of low spots...one so bad that I could really feel it under my hand; I don't know how I EVER missed that one in the first place because I use my hands so much when blocking. Anyways, I had initially shot the roof with 2 coats epoxy, then I'm sure I had put 3 coats of 2k over that and blocked it down before deciding I was going to need to skim....but don't remember for certain. I'm wondering if a sprayable poly is an option but my concern is that I'll be building too much on the roof and end up with spider webbing in the finish some day... If only I knew Brian's advice then. I've always blocked these open flimsy panels lightly but it was never the feather touch Brian was describing. Nor was I ever cutting to the degree he was describing either. |
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