Now I have the both headlight casings finished and in position I then needed to make up the wirer headlight surrounds for the buck. The former will be used to form the wire to shape of the headlight case and also to position the wire surround in the buck. So I cut a wire former out of 10mm plate and then bolted it to a face plate so that I could heat the wire up to temperature and wrap it around the former. The next stage was to set up the jig cross members at the required angle so that I could use a piece of 30x30x3 box section to bolt the former to and then hang the box from the jig cross members, for the other side it was just a case flipping the former and box over and re-bolting them together for the opposite hand.
