Contemporary engine design constraints lead by the limits of available fuel octane, best power, lowest fuel burn, minimum emissions are optimized by the following:
- Modern design even with the constraint of best available octane being 91 to maybe 93 octane still results in an easy 400 foot pounds of torque and 400 horsepower at modest RPM and that with a moderate cam, compression, and a carburetor compared to a1969-1970, 350 where 350 to 375 horsepower was the streetable upper limit and at 375 with fuel injection.
- Nearly all of this is in modern intake manifold design such as the Edelbrock Performer RPM as an example of about 5 contenders; see this link
Dual Plane Intake Manifold Comparisons - Car Craft Magazine These manifolds will accommodate a self learning TBI with either the center divider cut down about 3/4 inch or an open spacer put between the TBI and intake; TBI prefers an opened plenum of a dual plane intake. Or you can go single plane intake with TBI without the low end penalty being as abrupt as with a carb on these type intakes. If you live where the weather is warm to hot and the humidity low an air gap is fine. If your weather tends toward cool and or with high humidity then fuel atomization and plenum ice can be problems.
- Heads run a mind numbing gambit of what is available with modern combustion chambers starting with the 1996 L31 Vortec. This introduces the modern heart shaped chamber for the first time since the 1954 Ford Y Block, a one year adventure in Ricardo chamber design they repeated for another year on the 360 hp, FE352. Then that chamber shape lay dormant for another 36 years till Chevy picked it up for the L31 head. Today this is the go to chamber design and is found in the wide array of aftermarket and Chevy GMPP heads in aluminum and cast iron. The problem with the production L31 head is it needs valve guide triming for lifts over .45 intake and .47 exhaust.
- The bottom of the combustion chamber is the piston crown. The factory to this day likes to use a circular dish to dial in compression I guess this is where cost over rides performance, efficiency, and emissions. The dish reduces anti-detonation performance to a high degree so seekers of best power and drivability characteristics of above are left to purchase higher octane fuel or a knock sensing mechanism. To tune the compression ratio to available octane fuel and preserve best combustion characteristics the D dish or D cup piston crown shape allows tailoring the compression ratios and maintains best chamber burn characteristics. Another way to go is with a modern 74ish cc chamber with a flat top piston. Head material and porting counts for a lot as does the piston crown shape. Digging out some of my old shop notes I have among a bunch of dyno runs an experiment we did with a 350 with factory round dish pistons then D dish pistons under modded for lift L31 heads and then AFR 190’s which are as 190 heads go are el’supreamo. Compression is at 9.4 static in all cases the cam is my all to common choice of the Comp XE268H. The peak with the L31 heads and round dish pistons is a wide band from 3400 to 4300 RPM that wiggles from 395 to 399 ft pounds with HP at 370 from 5400 to 5800 with a sharp drop off; with D dish pistons the torque peak is of shorter duration 3600 to 4400 RPM at 420 ft pounds with HP peaking at 390 over a range of 5600 to 5800 and still making 386 at 6000 before the valve train quite following the cam. Putting AFR 190’s showed much better performance with the D dishes with a nice but so huge gain as seen with the L31’s. The round dish piston generated a wicked flat torque plateau of 413 ft pounds at 3200 to 4800 RPM with a loft a little over 420 ft. lbs. from 3800 to 4600. But the torque curve dropped off faster but remained at least 10 ft pounds higher. The D dish piston picked up about 5 to 10 ft. lbs. over the same RPMs but has an oddity of picking up the bottom end torque ar 2600 RPM by 20 ft lbs but The horsepower curve with the D dish pistons was similar to the torque gains and extended power for another 200 RPM. The take away is the D dish piston on the L31 head had a massive torque and power increase over the round dish by 30 ft lbs and 20 horsepower and extended the useable power 400 RPM; with the aluminum AFR 190 power increases of D dish over round dish increased torque and power more modestly at 5 to 10 ft lbs and horsepowers. The D dish piston on a lesser head does a lot to close the distance on the better head which was less responsive to the piston change. Iron vs aluminum might be at play here as the operating temps and compression were kept the same, running higher operating temps and more compression might have shown more gains for the AFR as aluminum heads are more tolerant of these type changes than iron and actually need these changes as they are where you can capitalize power output on the material and thermal properties of aluminum.
Bogie