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It is my understanding that ideally, quench (piston to deck height + gasket height) should be about .040". But, a stock SBC with a .025" deck height combined with a standard Felpro gasket at about .040" is way too much quench. So one solution would be zero deck the block and use a .040" gasket. Another would be to use a steel shim gasket of .025" with a .015" deck height.
In my case, I'm building a 406 and I've found that there are not many gasket choices with steam holes and the appropriate bore diameter (at least 4.155") that are not .040" thick. Is my only choice to zero deck the block? My only concern with zero decking is that is leaves no room for potential machine work later on. I guess a compromise would be a .005" deck and a 0.040" composite gasket. Any ideas?
In my case, I'm building a 406 and I've found that there are not many gasket choices with steam holes and the appropriate bore diameter (at least 4.155") that are not .040" thick. Is my only choice to zero deck the block? My only concern with zero decking is that is leaves no room for potential machine work later on. I guess a compromise would be a .005" deck and a 0.040" composite gasket. Any ideas?