I am going to suggest the main consideration in "real shops" is to beat a flat rate, and get it out the door. A job that last longer than the next time the car is sold is good enough.
Getting back to the question, epoxy VS etch.
Read the Data sheet for the products you use. DPLF Data sheet has this sentence in the preparation section.
"Chemical treatment or the use of a conversion coating will enhance the adhesion and performance properties of the finished system."
If you switch to another epoxy produce, read it's data sheet
Epoxy (at least SPI) is zinc phosphate-based. Zinc phosphate essentially does the same things as an acid etcher: it also etches metal and kills and inhibits rust and corrosion.thanks for the input. From what I gather is epoxy is the most dense(best barrier coat), has one of the best grips on metal, and is compatible with paints and even makes paint stick better when using it as a sealer.
Etch on the other hand has acid which etches into metal, does protect metal well, kills small flash rust, adheres better to metal and doesn't need as much mechanical scratch as epoxy does, but the acid in the etch can cause adhesion issues.
Is this pretty accurate?
So I gotta ask, what's the biggest reason you don't use etch/epoxy?
Most shops I know use epoxy and very little etch. Ca isn't exactly the rust belt though.![]()