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engine overheats at hiway speeds

13K views 25 replies 14 participants last post by  dawg  
#1 · (Edited)
car runs 170 ish with electric fan running on city and rural streets.
at hiway speeds the car climbs up to 200 and rising, even with the electric fan running.
Ive installed a lower closeout panel
http://undercoverinnovations.com/in...s.com/index.php?main_page=index&cPath=30&zenid=b20fad2e7804311177b0ec9f819e7c5c
its supposed to help cooling but does the opposite on the hiway???
guess ill try with it removed.
car never overheated with the mechanical fan.
since installed a high output electric with 2800 cfm and full shroud
pic here.
Image

185 degree temp switch.
radiator is a 2 core sized for BB chevy.
I did notice the inlet of the rad was squished a bit to allow welding to the side tank.
(might be a restriction)
upper hose is hard when at proper temp.
the shroud and fan covers the whole core area
pic:
Image

I ran a direct mechanical 6 blade fan with factory shroud (always spinning) temps stayed 165 to 175 with the radiator im using now and upper closeout panel.
All i added was the above electric fan/ shroud with 185 degree temp switch and lower closeout panel.
I even uncorked the usually blocked rear water passages and ran hoses bypassing the thermostat to aid in cooling.
Image
 
#9 ·
chatted with the local radiator shop owner while the wife and i had breakfast in a local diner.
He stated that my problem is common with the custom shrouds.
they cool good under 30 mph or so but fail to cool at anything higher.
he said additional holes need to be made in the shroud and thin rubber flaps will need to be placed over holes.
by thin he ment .010 to no more than 1/32"thick rubber so incoming air will open them causing flow through the radiator and suck closed at lower speed.
 
#10 ·
John long said:
If the timing is a little slow it will make an engine run hotter on the highway. Won't cost anything to double check it.

John L
Timing was checked and rechecked .
I even had the car on the sun diagnostic machine (remember those?)
all plugs firing good and timing is perfect.
I even had the distributor (new unilite) put on a distributor machine to check it.
 
#12 ·
H Dawg, thank you for your service haven't seen you around much or for a while. You probably know what i am going to say but here it is anyway, loose the electric fan go back to a good stock style mechanical or a real good aftermarket fan With a shroud. JMO and if you want to continue to use the pulley set-up you have on it now which i really like. just machine the water-pump pulley so the mechanical fan is recessed in the pulley and then all should be good. I have been there done that Dawg :pain: either way good to see you again. If you need pics of exactly what i done on my pulleys let me know . :thumbup:


Cole
:pimp:
 
#13 ·
That fan / shroud setup is not allowing ample air flow at speed. Looking at it it is probably covering about 30% of the radiator. this will cause air to go around instead of through. Sealing the top of the radiator to the support may help a little. On the highway that shroud is doing more harm than good. On the highway you don't need a fan as natural airflow should be more than enough.
You said it worked fine with the stock fan and shroud, this tells the whole story.
If you have a manual switch on the fan try turning it off on the highway and see if it helps, the fan can also impede air flow.
 
#15 ·
BS! you dont know what your talking about!
the panel actually directs more air into the radiator.
mFg write up:
This panel was originally plastic and installed on the big block a/c cars. GM knew that the air was being re-introduced to the front of the radiator when idling. At speed the pressure from air coming under the core support was working against the flow of air through the radiator, so this panel was designed. The GM panel only goes as far as the core support.

We wanted to force ALL of the air from the grille through the radiator, so ours goes all the way up to the backside of the spoiler (or the valance). It has a divider at the core support to finish off the seal. It will protect youir lower pulleys from picking up debris and flinging it all over your motor. You wont stir up as much dust when you are cruising because all of the air off the radiator is directed to the rear of your engine.
without it it is runnin hotter.

cut the holes and installed the rubber flaps.
car stays at 180 degrees now either in city traffic of on the Hiway.
Ya learn something new everyday!
even a know it all learns aswell sometimes!
 
#20 ·
The quick and easy way for next time is to throw the shroud away. That electric fan without a shroud will be adequate. And as always make sure your timing and fuel is correct. If your tuneup is correct you can use a much smaller fan and be fine as long as you have otherwise good airflow. The fan is only for very low viehicle speeds in which case your engine should not be putting out much heat- if it is tuned properly.
 
#22 ·
I have twin Spal fans on my 59
They have the openings with the rubber flaps.
Car still runs a bit warm, but i am not bothered by
anything under 210 - 215 at cruise.

My fans are set to come on at 225 and off at 215.
(454HO and a 5-spd)(BeCool 2 row crossflow---kinda small but nothing
larger will fit in that car.

2 row radiator with 1 inch tubes are plenty for a BB
assuming the radiator is sized correctly.

My 66 Elky with an old SBC 307 also has an aluminum
2 row radiator--again 1 inch tube--but it is a downflow.
Have a set of twin FlexiLites that will cool the car right down
when it gets up to 205.
At cruise, they do not come on and even with the AC enough
air is flowing that the pressure switch on the AC does not always
turn the fans on----unless I come to a stop and air quits moving.

But that engine is virtually stock.
But hey, smogger 307 and a 5-spd gets me better than 25 mpg :D
 
#25 ·
I hope you'll post up a pic of the updated "flaps" once installed. I've found this thread very, very interesting. My radiator mfr used to provide these type flaps on all their shrouds. They quit doing so shortly before I purchased. I'm looking forward to seeing the cleaner, all metal style flaps.

PatM