tubing tuning
One More Time pretty well covered the super technical end of it.
One other thing I havent noticed is on tube diameter on primary exhaust. The different diameters as well as length can make differences. From an article I read several years ago put out by Hedman, most street headers with equal length tubes will be between 34-48 inches in length. The longer the tube, the more it helps bottom end, from what I got from it. Also a smaller diameter tube increases the hot exhaust velocities for more lower end. Shorter and larger works more for top end.
There is also the matter of going with Tri Y headers on a V-8 which have influence on the lower end, conventional 90 degree headers, which due to the design help top end, and then the 180 degree header, which greatly helps the mid range.
In the article, they asserted that for street engines its of no benefit to use primary tubes that are larger than the diameter of the exhaust valve. That being said, for most all small block engines, 1 5/8ths primaries are as big as you need to go, that going larger will hurt your bottom end more than the smaller tube will hurt your top end.
Of course this data is only about 30 yrs old and the thinking could have changed on it by now. Although I do notice that vertually all street headers for small block engines are either 1 1/2 or 1 5/8ths diameter primaries.
when you get into the big blocks, engines with 1.73 ehxaust valves etc, then of course the primaries have to be large enough to handle the volumn of exhaust being put out, so the most common primary tubes would be 1 3/4 inch.
I was once told by a guy that built headers that its a waste of time on a street engine to use primary tubes larger than the throat of the valve seat. That being the case, 1 1/2 inch primaries should do the job in all but the most unusual of situations. The guy did caviat that with the point that you would want to run shorter primaries in correspondence to the higher the RPM you want to tune for.
I fully admit to not being the most literate on headers, but these are the guidelines Ive always gone with, except when I was racing.